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Z45X Large Diameter Ductile Iron Non‑Rising Stem Resilient Seated Gate Valve,

Type Z45X resilient seated gate valve (non-rising stem) features high strength, light weight and precise geometric dimensions, with interchange able gate plates for valves of the same nominal diameter. It achieves excellent sealing performance by leveraging the elastic deformation compensation effect of the fully rubber-coated gate plate, overcoming the common issues of poor sealing, water leakage and rusting in conventional gate valves. This valve is widely applicable as a shut-off device in fluid pipeline systems for water supply and drainage, sewage treatment, construction, chemical engineering, food processing, pharmaceuticals, power generation, shipbuilding, metallurgy and other industries (not suitable for throttling service).
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Product Description

Product Description

Product Overview & Video Demonstration

The Z45X Large Diameter Ductile Iron Non-Rising Stem Resilient Seated Gate Valve is engineered for reliable fluid control in demanding applications, including municipal water supply networks, sewage treatment facilities, and industrial piping systems. Designed to overcome common sealing failures found in traditional valves, this resilient seated gate valve offers a secure shut-off, minimal maintenance requirements, and an extended operational lifespan. Its robust construction and advanced sealing technology make it a dependable choice for large-scale infrastructure projects aiming to reduce long-term operational risks and maintenance costs. 

Z45X Large Diameter Ductile Iron Gate Valve Overview
Ductile Iron Non-Rising Stem Resilient Seated Gate Valve

6 Core Features & Advantages

1. Flat-bottom Valve Seat

Traditional gate valves often suffer from poor sealing due to foreign objects—such as stones, welding rod ends, welding slag, and cement—getting trapped in the bottom grooves after pipeline installation and flushing. The Z45X resilient seated gate valve adopts a flat-bottom design that is entirely consistent with the pipeline bore. This innovative structure prevents debris accumulation, ensures smoother fluid flow with minimal resistance, and significantly extends the service life of the valve by preventing damage to the sealing surface.

Flat-bottom Valve Seat Design

2. Full Rubber Coating on Gate Plate (Wedge)

The internal ductile iron gate plate is fully encapsulated with high-quality rubber, covering both its internal and external surfaces. Utilizing advanced domestic rubber vulcanization technology, the manufacturing process ensures precise geometric dimensions of the wedge after vulcanization. This results in a firm, reliable bond between the ductile iron core and the rubber coating that resists peeling or detaching during operation, while providing excellent elasticity for a bubble-tight seal.

Full Rubber Coating on Gate Plate

3. Superior Corrosion Resistance

To combat harsh environmental conditions and aggressive media, the entire ductile iron valve body is thoroughly coated with electrostatically applied epoxy resin powder. This thick, uniform coating effectively prevents internal and external corrosion and rusting. The non-toxic coating meets national hygienic standards for drinking water systems, while its chemical resistance also makes it highly suitable for demanding sewage and wastewater treatment applications.

Corrosion Resistant Epoxy Resin Coating

4. Multi-channel O-ring Stem Seal Design

The non-rising stem is equipped with a multi-channel O-ring sealing system. This specialized design minimizes friction resistance during the opening and closing cycles, ensuring smooth operation while significantly reducing the risk of water leakage around the stem. Depending on specific project requirements, this system can be upgraded to an online maintenance configuration (self-sealing type), allowing operators to safely replace the sealing rings and packing while the pipeline remains fully pressurized.

Multi-channel O-ring Design

5. Precision Cast Valve Body

The main valve body is manufactured using an advanced precision casting process. This method guarantees highly accurate geometric dimensions and a flawless internal surface finish. Because of this precision, the valve achieves outstanding sealing performance directly from the casting mold, eliminating the need for secondary internal machining and ensuring structural integrity.

Precision Cast Valve Body

6. Lightweight and High Strength

Thanks to the integral precision casting of high-grade ductile iron, the valve body offers an exceptional strength-to-weight ratio. It is significantly lighter than traditional cast iron valves without compromising on pressure-bearing capacity or durability. This lightweight characteristic simplifies transportation, reduces installation labor, and eases ongoing maintenance procedures for large-diameter piping networks.

Lightweight Ductile Iron Valve Structure

Technical Parameters & Dimensions

1. Execution Standards: Flange connection strictly complies with the standards of GB/T 17241.1-2024 and GB/T 9124.1-2019.

2. Testing Standards: Strength and sealing tests are conducted in full compliance with the standard of GB/T 13927-2022 to guarantee reliable field performance.

3. Data Reference: Please refer to Table 1 for relevant technical parameters, Table 2 for main component materials, and Table 3 for overall dimensions required for pipeline integration.

Table 1: Technical Parameters Table

PN

1.0MPa

1.6MPa

2.5MPa

Body Test

1.5MPa

2.4MPa

3.75MPa

Seal Test

1.1MPa

1.76MPa

2.75MPa

Temperature

0℃~80℃

Actuation Method

Handwheel, Bevel Gear, Pneumatic, Electric, etc.

Multiple Models Available

Z45X, Z545X, Z645X, D945X, etc.

Table 2: Main Component Materials

Part Name

Materials

Body & Bonnet

Ductile Iron / Stainless Steel

Wedge

Ductile Iron / Stainless Steel Coated with NBR/EPDM

Stem

Stainless Steel

Fasteners

Carbon Steel / Stainless Steel

Sealing Ring

NBR/EPDM

Table 3: Overall Dimensions mm

DN

φD

ΦK

N-

L

H

φA

PN10

PN16

PN25

PN10

PN16

PN25

PN10

PN16

PN25

40

150

110

4-Φ19(18)

165±2

230

190

50

165

125

4-Φ19(18)

178±2

230

190

65

185

145

4-Φ19(18)

8-Φ19(18)

190±2

252

190

80

200

160

8-φ19(18)

203±2

288

217

100

220

235

180

190

8-φ19(18)

8-φ23(22)

229±2

321

217

125

250

270

210

220

8-Φ19(18)

8-Φ28(26)

254±2

380

280

150

285

300

240

250

8-φ23(22)

8-φ28(26)

267±2

424

280

200

340

360

295

310

8-φ23(22)

12-φ23(22)

12-φ28(26)

292±2

526

330

250

395

405

425

350

355

370

12-φ23(22)

12-φ28(26)

12-Φ31(30)

330±2

620

380

300

445

460

485

400

410

430

12-23(22)

12-Φ28(26)

16-φ31(30)

356±3

700

380

350

505

520

555

460

470

490

16-23(22)

16-Φ28(26)

16-φ34(33)

381±3

810

475

400

565

580

620

515

525

550

16-φ28(26)

16-Φ31(30)

16-Φ37(36)

406±3

885

475

450

615

640

670

565

585

600

20-Φ28(26)

20-φ31(30)

20-Φ37(36)

432±3

1010

475

500

670

715

730

620

650

660

20-φ28(26)

20-φ34(33)

20-Φ37(36)

457±3

1125

595

600

780

840

845

725

770

770

20-Φ31(30)

20-φ37(36)

20-φ41(39)

508±4

1270

595

700

895

910

960

840

840

875

24-31(30)

24-φ37(36)

24-φ44(42)

610±4

1535

716

800

1015

1025

1085

950

950

990

24-φ34(33)

24-Φ41(39)

24-Φ50(48)

660±4

1725

716

900

1115

1125

1185

1050

1050

1090

28-Φ34(33)

28-φ41(39)

28-φ50(48)

710±5

1930

716

1000

1230

1255

1320

1160

1170

1210

28-Φ37(36)

28-φ44(42)

28-φ57(56)

811±5

2060

716

1200

1455

1485

1530

1380

1390

1420

32-41(39)

32-φ50(48)

32-φ57(56)

1015±6

2434

716

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